Difference between revisions of "Barudan BENT-ZQ-201U Embroidery Machine"
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*Needle Change Stepper - stepper motor driver appears to be bad. [http://www.bdent.com/mtd2001-shindengen-zip27-integrated-circuit.html MTD2001] - Replacement ordered (qty 2). [http://datasheet.octopart.com/MTD2001-Shindengen-datasheet-105416.pdf Datasheet] | *Needle Change Stepper - stepper motor driver appears to be bad. [http://www.bdent.com/mtd2001-shindengen-zip27-integrated-circuit.html MTD2001] - Replacement ordered (qty 2). [http://datasheet.octopart.com/MTD2001-Shindengen-datasheet-105416.pdf Datasheet] | ||
*Tension Post Sensor Wheels (HT240290) are cracking / broken. Ian ordered a new set from China to arrive late Jan. [https://www.aliexpress.com/wholesale?catId=0&initiative_id=SB_20180108072239&SearchText=HT240290 AliExpress - Tension Post Sensor Wheel HT240290 for Barudan embroidery] | *Tension Post Sensor Wheels (HT240290) are cracking / broken. Ian ordered a new set from China to arrive late Jan. [https://www.aliexpress.com/wholesale?catId=0&initiative_id=SB_20180108072239&SearchText=HT240290 AliExpress - Tension Post Sensor Wheel HT240290 for Barudan embroidery] | ||
− | * [http://www.shopbarudan.com/p-3354-nb10035-elite-bent-training-cd.aspx Training CD (NB10035)] | + | * [http://www.shopbarudan.com/p-3354-nb10035-elite-bent-training-cd.aspx Training CD (NB10035)] - Obtained; to be loaded on device to stay near machine |
− | * Operators Manual (B8300) ordered from shopBarudan on 1/08/2017 | + | * Operators Manual (B8300) ordered from shopBarudan on 1/08/2017 - Obtained; will be located with machine |
= Parts = | = Parts = |
Revision as of 08:36, 12 January 2018
Contents
Overview
The Barudan BENT-ZQ-201U "Elite" is a 15 needle single head professional embroidery machine - this means you can have 15 colors in a design without stopping to change thread colors - but only do one piece of art at a time. (Barudan also makes multiple head machines that can embroider multiple pieces of art at the same time)
- When we called shopBarudan, they pronounce the name BEAR - EWW - DAN
- BENT designates the electronics - series and model of the machine - The BENT has a built-in driver box and a monochrome graphic LCD "automat"
- ZQ is the head style designator ZQ is a 15 needle inline geometry with individual takeup
- 201 indicates this model has a ositive Drive presser foot lift mechanism"
- U is an option code for the "Under-thread Sensor Mechanism"
- This model is also sometimes called "Tanto"
- These machines were manufactured between 1997 and 2003
- Reference - Barudan Model Decoder (PDF)
- Our photo album for the Barudan Elite on Flickr
An example of the BENT-ZQ-201U
Current State
- Machine has been donated, and is currently in the MakerFX shop (next to screenprinting) awaiting repair.
- Graphic LCD (Hitachi LMG6911RPBC-00T (specs) is not working (has backlight, but no display), but pressing buttons causes the machine to start moving, and appears to have proper movement on axis and head. LCD is Barudan part EBY01260, but is not available through shopbarudan.com Update: There is a -24v inverter for the graphic LCD that is dead. An external power supply works for the LCD, so Neil is making a board to drive it that will fit in the case.
- Internal memory is good, the machine had stored stitch files
- Broken - Barudan LA250051 Head Cover HQ (LA200051) - $45.88
- Broken - Barudan P732014 Cover (E-stop) - Pic - (P732014) - $36.90
- Plastics are yellowed - Retr0bright might be a good project to restore the color
- Needle Change Stepper - stepper motor driver appears to be bad. MTD2001 - Replacement ordered (qty 2). Datasheet
- Tension Post Sensor Wheels (HT240290) are cracking / broken. Ian ordered a new set from China to arrive late Jan. AliExpress - Tension Post Sensor Wheel HT240290 for Barudan embroidery
- Training CD (NB10035) - Obtained; to be loaded on device to stay near machine
- Operators Manual (B8300) ordered from shopBarudan on 1/08/2017 - Obtained; will be located with machine
Parts
- Cap Frames - Cap Frames at shopBarudan - Barudan Cap Frame parts manual
- Advantage Cap Frame Drive Unit ("original") EFP008126 - Pic 1 - Pic 2 - shopBarudan
- Advantage Cap Frame Only - Pic 1 - Pic 2 - shopBarudan
- Hoops - There are a number of hoops with the machine, need to inventory and check condition of frames. Pic Blue Hoops at shopBarudan
- Barudan Parts Store Online - Looks like great parts availablity
- AliExpress - Barudan parts
Consumables
- There is a box of L-sized pre-wound white thread bobbins with the machine (they are marked L-120) Pic
- There is a box of various embroidery thread cones with the machine Pic
- There is a box of various embroidery backing with the machine Pic
To Research
- Floppy Drive emulator - PLR Electronics - $325 Amazon - $55.00
- "Black Box" USB reader & file transmission (serial) to Barudan Embroidery Machines - Demo Video - $585 (yikes!) - Time for Octoprint for Embroidery...this is a perfect maker project...
- Barudan Serial Adapter - $48.25
- Bobbin Tension Gauge - $55 (need to verify correct part)
Floppy Drive Replacement
- Gotek brand drive - Bill provided one to test, if it works we will return / replace it - Amazon link
- Flashfloppy - better software for the gotek drives, and will let us set for 720k if needed
Software Support
- Barudan TES - Full embroidery design software from Barudan. There is a free viewer version that will convert .dst to .fmc if needed. There is a TES CD (version?) with the machine, we have not tested it. TES Supports serial transfer to the embroidery machine. (Could be good for reverse engineering the protocol)
- Embird support for Barudan serial transfer - Embird cable wiring (Embird has been emailed to inquire about non-profit pricing)
- Wilcom - Serial Connection - Note that the "Tanto" designation is used here instead of BENT or Elite
- File Formats list - Looks like Barudan added .DST file support at some point, need to confirm BENT can take .DST vs. the Barudan specific .FMC
- Embrilliance (used by Tiffany & Mike Smith) for mac can output .DST files, but not .FMC files (quick scan of website). Embrilliance does not seem to have serial port support.
Resources
- Barudan Model Decoder (PDF)
- Barudan BENT-ZQ Parts List found here - Note there are machines assembled in US and Japan with two different manuals
- Barudan Technical Sewing Head Maintenance Manual - found here
- Needle Depth Adjustment, ZQ/ZN sewing heads - found here
- Hook Timing, ZQ/ZN sewing heads - found here
- BENT System Floppy Disk Images - Current Release V2.50 R01 (posted 11//2007)
- Advantage Cap Frame - Need to verify model of cap frame\
- Technicians - Several listed in Orlando
Internal Parts
- NEC 16-bit microprocessor D70236AGD-16 Datasheet Pic
- NEC RS-232 Line Driver Datasheet Pic
- Mitsubishi Inverter - FR-U120S-NO.1K-28 Manual - Pic of label
Serial Communication Specs
These specs come from the Wilcom Serial Support page
- Protocol=Standard Serial
- Baud=9600, or 38400
- Data bits=8
- Stop bits=1
- Parity=None
- Handshaking=Embroidery Machine