Difference between revisions of "Barudan BENT-ZQ-201U Embroidery Machine"
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− | * [http://www.barudanamerica.com/index/software/tes.html Barudan TES] - Full embroidery design software from Barudan. There is a free viewer version that will convert .dst to .fmc if needed. | + | * [http://www.barudanamerica.com/index/software/tes.html Barudan TES] - Full embroidery design software from Barudan. There is a free viewer version that will convert .dst to .fmc if needed. We have an older copy of TES 2.0 that is running on an old Windows XP laptop. It is functional and can serial transfer to the embroidery machine. (Could be good for reverse engineering the protocol) |
* [http://www.embird.net/sw/embird/tutorial/barlnkup/barlnkup.htm Embird support for Barudan serial transfer] - [http://www.embird.net/manual/xtxtsnippet/barudandiagram.htm Embird cable wiring] (Embird has been emailed to inquire about non-profit pricing) | * [http://www.embird.net/sw/embird/tutorial/barlnkup/barlnkup.htm Embird support for Barudan serial transfer] - [http://www.embird.net/manual/xtxtsnippet/barudandiagram.htm Embird cable wiring] (Embird has been emailed to inquire about non-profit pricing) | ||
− | * [https://www.wilcom.com/en-us/gethelp/support/embroiderymachineconnection.aspx Wilcom] - Serial Connection - Note that the "Tanto" designation is used here instead of BENT or Elite | + | * [https://www.wilcom.com/en-us/gethelp/support/embroiderymachineconnection.aspx Wilcom] - Serial Connection - Note that the "Tanto" designation is used here instead of BENT or Elite - Wilcom wants $2600 for an educational institution - PER SEAT. |
* [https://www.embroidery.com/help.ec?docid=225 File Formats list] - Looks like Barudan added .DST file support at some point, need to confirm BENT can take .DST vs. the Barudan specific .FMC | * [https://www.embroidery.com/help.ec?docid=225 File Formats list] - Looks like Barudan added .DST file support at some point, need to confirm BENT can take .DST vs. the Barudan specific .FMC | ||
* [http://embrilliance.com/ Embrilliance] (used by Tiffany & Mike Smith) for mac can output .DST files, but not .FMC files (quick scan of website). Embrilliance does not seem to have serial port support. | * [http://embrilliance.com/ Embrilliance] (used by Tiffany & Mike Smith) for mac can output .DST files, but not .FMC files (quick scan of website). Embrilliance does not seem to have serial port support. |
Revision as of 06:18, 27 January 2018
Contents
Overview
The Barudan BENT-ZQ-201U "Elite" is a 15 needle single head professional embroidery machine - this means you can have 15 colors in a design without stopping to change thread colors - but only do one piece of art at a time. (Barudan also makes multiple head machines that can embroider multiple pieces of art at the same time)
- When we called shopBarudan, they pronounce the name BEAR - EWW - DAN
- BENT designates the electronics - series and model of the machine - The BENT has a built-in driver box and a monochrome graphic LCD "automat"
- ZQ is the head style designator ZQ is a 15 needle inline geometry with individual takeup
- 201 indicates this model has a ositive Drive presser foot lift mechanism"
- U is an option code for the "Under-thread Sensor Mechanism" or UTSM. This sensor detects thread breaks and stops stitching.
- This model is also sometimes called "Tanto"
- These machines were manufactured between 1997 and 2003
- Reference - Barudan Model Decoder (PDF)
- Our photo album for the Barudan Elite on Flickr
An example of the BENT-ZQ-201U
Current State
- Machine has been donated, we are working through issues to get the machine operational.
- We've verified that the machine functions, and can embroider. (YAY!!) We are currently learning how to tension thread and to verify operation on all needles. We currently have 8 of 15 needles loaded and tensioned properly. We believe that we can operate 12 of 15 currently, and need minor parts to get all 15 operational.
- We've done a number of test files on different needles, and are having fun learning
Items to Fix or Purchase
- Broken - Barudan LA250051 Head Cover HQ (LA200051) - $45.88
- Broken - Barudan P732014 Cover (E-stop) - Pic - (P732014) - $36.90
- Plastics are yellowed - Retr0bright might be a good project to restore the color
- Broken - Tension Post Sensor Wheels (HT240290) are cracking / broken. Ian ordered a new set (18) from China. AliExpress - Tension Post Sensor Wheel HT240290 for Barudan embroidery - The parts have arrived, but it is a good bit of work to replace them, so we are going to keep moving for now, then do a teardown at a later date. At the moment only needle #15 is broken beyond use.
- Broken - Baruan Needle Clamp Screw (KF230240) - 4 are broken - shopBarudan - $.041
- Helpful - Thread Tension Gauge (top thread) - Allstitch embroidery - $19.75
- Helpful - Bobbin Tension Gauge - Amazon - $54.95
Completed Items
- Graphic LCD (Hitachi LMG6911RPBC-00T (specs) was not working due to a bad -24 inverter power supply. Neil made a small PS board and mounted it inside the electronic chassis. Pic 1 Pic 2 Pic 3
- Needle Change Errors - The machine needed a full degreasing, cleaning and lubrication. We'd purchased stepper motor drivers in the event they needed to be replaced, they will now be stored as parts. MTD2001 - Replacement ordered (qty 2). Datasheet
- Lithium battery - Internal memory is good, the machine had stored stitch files
- Training CD (NB10035) - Obtained; to be loaded on device to stay near machine
- Operators Manual (B8300) ordered from shopBarudan on 1/08/2017 - Obtained; will be located with machine; later found the originals (they are older version?) in the bottom of the thread box
Parts
- Cap Frames - Cap Frames at shopBarudan - Barudan Cap Frame parts manual
- Advantage Cap Frame Drive Unit ("original") EFP008126 - Pic 1 - Pic 2 - shopBarudan
- Advantage Cap Frame Only - Pic 1 - Pic 2 - shopBarudan
- Hoops - There are a number of hoops with the machine, need to inventory and check condition of frames. Pic Blue Hoops at shopBarudan
- Barudan Parts Store Online - Looks like great parts availablity
- AliExpress - Barudan parts
Consumables
- There is a box of L-sized pre-wound white thread bobbins with the machine (they are marked L-120) Pic
- There is a box of various embroidery thread cones with the machine Pic
- There is a box of various embroidery backing with the machine Pic
- Bobbin Cases - These break occasionally, need to keep some on-hand. Amazon Roughly $28 for 6.
To Research
- Floppy Drive emulator - PLR Electronics - $325 Amazon - $55.00
- "Black Box" USB reader & file transmission (serial) to Barudan Embroidery Machines - Demo Video - $585 (yikes!) - Time for Octoprint for Embroidery...this is a perfect maker project...
- Barudan Serial Adapter - $48.25
- Bobbin Tension Gauge - $55 (need to verify correct part)
Floppy Drive Replacement
- Gotek brand drive - Bill provided one to test, if it works we will return / replace it - Amazon link
- Flashfloppy - better software for the gotek drives, and will let us set for 720k if needed
Software Support
- Barudan TES - Full embroidery design software from Barudan. There is a free viewer version that will convert .dst to .fmc if needed. We have an older copy of TES 2.0 that is running on an old Windows XP laptop. It is functional and can serial transfer to the embroidery machine. (Could be good for reverse engineering the protocol)
- Embird support for Barudan serial transfer - Embird cable wiring (Embird has been emailed to inquire about non-profit pricing)
- Wilcom - Serial Connection - Note that the "Tanto" designation is used here instead of BENT or Elite - Wilcom wants $2600 for an educational institution - PER SEAT.
- File Formats list - Looks like Barudan added .DST file support at some point, need to confirm BENT can take .DST vs. the Barudan specific .FMC
- Embrilliance (used by Tiffany & Mike Smith) for mac can output .DST files, but not .FMC files (quick scan of website). Embrilliance does not seem to have serial port support.
Resources
- Barudan Model Decoder (PDF)
- Barudan BENT-ZQ Parts List found here - Note there are machines assembled in US and Japan with two different manuals
- Barudan Technical Sewing Head Maintenance Manual - found here
- Needle Depth Adjustment, ZQ/ZN sewing heads - found here
- Hook Timing, ZQ/ZN sewing heads - found here
- BENT System Floppy Disk Images - Current Release V2.50 R01 (posted 11//2007)
- Advantage Cap Frame - Need to verify model of cap frame\
- Technicians - Several listed in Orlando
- Barudan Board Repair
Internal Parts
- NEC 16-bit microprocessor D70236AGD-16 Datasheet Pic
- NEC RS-232 Line Driver Datasheet Pic
- Mitsubishi Inverter - FR-U120S-NO.1K-28 Manual - Pic of label
Serial Communication Specs
These specs come from the Wilcom Serial Support page
- Protocol=Standard Serial
- Baud=9600, or 38400
- Data bits=8
- Stop bits=1
- Parity=None
- Handshaking=Embroidery Machine